SKU: SENS-0861
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Winsen ZE21-CS Battery Leak Detection Module - Electrochemical Sensor with UART Output

₹679.00 (Inclusive of all taxes)
Out of Stock

The Winsen ZE21-CS is an electrochemical gas detection module designed for monitoring battery leakage and combustion gases (CO, H2) in electric vehicle battery packs and energy storage systems. It provides digital UART (3.3V TTL) output for easy integration with microcontrollers (Arduino, ESP32, Raspberry Pi) and industrial PLCs.

Features

  • Electrochemical sensor for battery leakage gases (CO, H2) with high selectivity
  • Digital UART (3.3V TTL) and analog voltage output for flexible interfacing
  • Wide detection range of 0–1000 ppm with 1 ppm resolution
  • Built-in temperature sensor for automatic signal compensation
  • Fast response time (T90 ≤5 seconds) and long operational life (5 years in air)

Out of stock

Description

The ZE21-CS module employs a mature electrochemical sensing principle to detect volatile gases associated with battery electrolyte leakage and thermal runaway events. Its miniaturized design and sophisticated signal conditioning circuitry ensure high selectivity against common interfering gases like alcohol, providing stable and reliable monitoring for critical safety applications.

Operating from a 5–10V DC supply, the module features a quick 40-second preheat time and is rated for environments from -20°C to 65°C with 15–90% relative humidity (non-condensing). The integrated temperature sensor enables real-time compensation, maintaining measurement accuracy across varying operational conditions.

Key Features

  • Electrochemical sensing cell optimized for battery leakage and combustion gases
  • Dual digital (UART) and analog voltage output for system flexibility
  • High sensitivity and 1 ppm resolution across the 0–1000 ppm range
  • Onboard temperature compensation for stable readings in variable climates
  • Low power consumption design suitable for continuous monitoring systems
  • Robust construction for a 5-year service life in ambient air
  • Fast response (≤5s T90) and recovery (≤60s) for timely hazard detection
  • Compact form factor for integration into confined spaces like battery boxes

Applications

  • Early warning gas detection within Electric Vehicle (EV) battery packs and enclosures
  • Safety monitoring for lithium-ion battery racks in renewable energy storage systems
  • Leak detection in backup power UPS battery rooms and telecom shelters
  • Condition monitoring in battery manufacturing and quality testing stations
  • Integration into industrial BMS (Battery Management System) for hazard alerting

Technical Specifications

Item TypeGas Sensor Module
Model NumberZE21-CS
Detection GasBattery Leakage Integrated Gas (CO, H2)
Interfering GasesAlcohol, etc.
Output InterfaceUART (3.3V TTL)
Operating Voltage5–10V DC
Preheat Time40 seconds
Response Time (T90)≤5 seconds
Recovery Time≤60 seconds
Detecting Range0–1000 ppm
Resolution1 ppm
Operating Temperature-20°C to 65°C
Operating Humidity15% RH to 90% RH (No Condensation)
Storage Temperature-30°C to 65°C
Life Cycle5 years (in air)

Frequently Asked Questions

What is the output interface of the ZE21-CS module and how do I connect it to a microcontroller?

The module provides a digital UART interface operating at 3.3V TTL logic levels. Connect the module's TX and RX pins to the corresponding RX and TX pins on your microcontroller (e.g., Arduino, ESP32). Ensure a common ground and supply the module with 5–10V DC. The UART protocol allows for direct command-based reading of gas concentration values.

What gases does the ZE21-CS sensor specifically detect?

The ZE21-CS is designed to detect integrated gases associated with battery electrolyte leakage and thermal runaway, primarily carbon monoxide (CO) and hydrogen (H2). Its electrochemical cell offers high selectivity for these target gases, though it may respond to high concentrations of interfering gases like alcohol. It is optimized for monitoring battery off-gassing events.

What is the required preheat time and operating voltage range?

The module requires a 40-second preheat period after power-on to stabilize the electrochemical sensor. It operates from a 5V to 10V DC supply. During preheat, the output readings may be unstable. Ensure the operating environment stays within the specified -20°C to 65°C temperature range for accurate performance.

How often does the sensor need calibration or replacement?

The electrochemical sensor has a stated life cycle of 5 years in air under normal operating conditions. Periodic calibration against a known standard gas concentration is recommended for maintaining long-term accuracy, especially after extended use or exposure to high gas concentrations. The module's analog output can be used for calibration routines.

Package Includes

  • 1 x Winsen ZE21-CS Battery Leak Detection Module

Additional Information

Weight 0.01 kg
Dimensions 4 × 7 × 2 cm